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Evidence Guide: ICPINK335 - Manufacture varnish and resin

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPINK335 - Manufacture varnish and resin

What evidence can you provide to prove your understanding of each of the following citeria?

Read and interpret job requirements from documentation

  1. Appropriate processes are identified and confirmed
  2. Appropriate materials and/or equipment are selected according to job specifications
Appropriate processes are identified and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Appropriate materials and/or equipment are selected according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Startup machines or equipment

  1. Pre-startup checks are completed and documented according to enterprise procedures
  2. Utilities are checked
  3. Raw materials or feed lines are checked to ensure availability
  4. Pre-startup conditions are reported according to enterprise procedures
  5. Startup is conducted according to enterprise procedures
  6. Machine or equipment operation is verified according to enterprise procedures
Pre-startup checks are completed and documented according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Utilities are checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Raw materials or feed lines are checked to ensure availability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-startup conditions are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Startup is conducted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine or equipment operation is verified according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain varnish/resin production process

  1. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  2. Production is maintained according to work health and safety (WHS) requirements and enterprise procedures
  3. Process and equipment are monitored during batch manufacture to ensure operation is maintained
  4. Records, log or checklists are completed according to enterprise procedures
  5. Machines or equipment are inspected and readouts recorded and interpreted
  6. Quality inspections and sampling are undertaken according to enterprise procedures
  7. Consumables are monitored and added to the process according to job specifications
Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to work health and safety (WHS) requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process and equipment are monitored during batch manufacture to ensure operation is maintained

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Records, log or checklists are completed according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machines or equipment are inspected and readouts recorded and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Quality inspections and sampling are undertaken according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Consumables are monitored and added to the process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain operation of equipment/process conditions

  1. Variations or irregularities of equipment operation or process conditions are identified and reported
  2. Production difficulties are anticipated and action is taken to prevent occurrence by timely intervention according to enterprise procedures
  3. Corrective action is documented and reported according to enterprise procedures
Variations or irregularities of equipment operation or process conditions are identified and reported

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and action is taken to prevent occurrence by timely intervention according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Corrective action is documented and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shut down varnish or resin manufacture process

  1. Pre-shutdown checks are carried out and documented according to enterprise procedures
  2. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  3. Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  4. Product or materials used in manufacture are removed from operating area where appropriate
  5. Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
Pre-shutdown checks are carried out and documented according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Product or materials used in manufacture are removed from operating area where appropriate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean up

  1. Equipment cleaning requirements are identified
  2. Correct equipment or materials for manual or mechanical cleaning are selected
  3. Cleaning is undertaken according to enterprise procedures
Equipment cleaning requirements are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct equipment or materials for manual or mechanical cleaning are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cleaning is undertaken according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1 Read and interpret job requirements from documentation

1.1 Appropriate processes are identified and confirmed

1.2 Appropriate materials and/or equipment are selected according to job specifications

2 Startup machines or equipment

2.1 Pre-startup checks are completed and documented according to enterprise procedures

2.2 Utilities are checked

2.3 Raw materials or feed lines are checked to ensure availability

2.4 Pre-startup conditions are reported according to enterprise procedures

2.5 Startup is conducted according to enterprise procedures

2.6 Machine or equipment operation is verified according to enterprise procedures

3 Maintain varnish/resin production process

3.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.2 Production is maintained according to work health and safety (WHS) requirements and enterprise procedures

3.3 Process and equipment are monitored during batch manufacture to ensure operation is maintained

3.4 Records, log or checklists are completed according to enterprise procedures

3.5 Machines or equipment are inspected and readouts recorded and interpreted

3.6 Quality inspections and sampling are undertaken according to enterprise procedures

3.7 Consumables are monitored and added to the process according to job specifications

4 Maintain operation of equipment/process conditions

4.1 Variations or irregularities of equipment operation or process conditions are identified and reported

4.2 Production difficulties are anticipated and action is taken to prevent occurrence by timely intervention according to enterprise procedures

4.3 Corrective action is documented and reported according to enterprise procedures

5 Shut down varnish or resin manufacture process

5.1 Pre-shutdown checks are carried out and documented according to enterprise procedures

5.2 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.3 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.4 Product or materials used in manufacture are removed from operating area where appropriate

5.5 Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6 Clean up

6.1 Equipment cleaning requirements are identified

6.2 Correct equipment or materials for manual or mechanical cleaning are selected

6.3 Cleaning is undertaken according to enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1 Read and interpret job requirements from documentation

1.1 Appropriate processes are identified and confirmed

1.2 Appropriate materials and/or equipment are selected according to job specifications

2 Startup machines or equipment

2.1 Pre-startup checks are completed and documented according to enterprise procedures

2.2 Utilities are checked

2.3 Raw materials or feed lines are checked to ensure availability

2.4 Pre-startup conditions are reported according to enterprise procedures

2.5 Startup is conducted according to enterprise procedures

2.6 Machine or equipment operation is verified according to enterprise procedures

3 Maintain varnish/resin production process

3.1 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.2 Production is maintained according to work health and safety (WHS) requirements and enterprise procedures

3.3 Process and equipment are monitored during batch manufacture to ensure operation is maintained

3.4 Records, log or checklists are completed according to enterprise procedures

3.5 Machines or equipment are inspected and readouts recorded and interpreted

3.6 Quality inspections and sampling are undertaken according to enterprise procedures

3.7 Consumables are monitored and added to the process according to job specifications

4 Maintain operation of equipment/process conditions

4.1 Variations or irregularities of equipment operation or process conditions are identified and reported

4.2 Production difficulties are anticipated and action is taken to prevent occurrence by timely intervention according to enterprise procedures

4.3 Corrective action is documented and reported according to enterprise procedures

5 Shut down varnish or resin manufacture process

5.1 Pre-shutdown checks are carried out and documented according to enterprise procedures

5.2 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.3 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.4 Product or materials used in manufacture are removed from operating area where appropriate

5.5 Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6 Clean up

6.1 Equipment cleaning requirements are identified

6.2 Correct equipment or materials for manual or mechanical cleaning are selected

6.3 Cleaning is undertaken according to enterprise procedures

Evidence of the ability to:

find, interpret and use information from various sources to carry out tasks according to requirements

manufacture TWO batches of varnish or resin to specifications, using EITHER fusion cooking OR reaction, including in-process testing according to manufacturer’s and job specifications, health and safety requirements and enterprise procedures including:

selecting and checking materials and equipment prior to processing

carrying out quality checks during processing and making required adjustments to process or equipment

completing required records

shutting down equipment

cleaning of equipment and removal of product and waste

complete a planned shutdown.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify the name and location of the enterprise document that contains information about:

batch coding system used in the work area

system for labelling containers

system for disposal of waste

identify health and safety requirements and environmental issues in relation to:

production of varnish or resin

manual handling issues that arise in the manufacture of varnish or resin

safety equipment that is required and how to check when fitting and using

chemicals used in the clean-up stage of the process

specify the checks, tests and/or monitoring required during all stages of the process including:

when measuring materials

when preparing for filtration

pre-startup checks that are required for TWO processes in varnish or resin manufacture

procedures for adding liquids or solids to a varnish or resin mix

quality checks that are required during the filtration process

explain the technical aspects of the varnish or resin manufacture process including:

equipment that is required for the manufacture of varnish or resin

properties that ink gains from the two basic components of varnish, resins and solvents

characteristics and end use of gelled and non-gelled varnishes

ideal conditions for filtration of varnish or resin product

effect that water contamination has on the manufacture of varnish or resin and what steps should be taken to avoid it

methods that are available for testing viscosity of varnish or resin

manner in which the viscosity of a batch of varnish or resin is increased

actions required if the viscosity is too low

procedures for recording details about the formulations, and in-process testing where required

outline inspections and monitoring that is carried out during varnish or resin production.